• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    main line electric oil pump assembly and assembly method ". the present invention relates to a main line electric oil pump assembly refers to the field of assemblies for pumping oil into main oil pipelines. the aim of the present invention is to create a mainline electric oil pump assembly with improved technical and economic characteristics, reduced noise and vibrations, and improved reliability, service life and performance. the aforementioned objective are: the settlement without a joint, zero propeller clearance on a smooth shaft, the use of cylindrical supports seated without a joint and zero clearance on the smooth shaft, the use of mechanical seals seated without junction and clearance equal to zero on the smooth shaft, the use of adjustable self-correcting spherical supports under the pump support feet, and the drilling of the s seating surfaces of the pump housing for the rotor in a single configuration operation.
    公开号:BR112014013965B1
    申请号:R112014013965-2
    申请日:2012-12-05
    公开日:2021-04-06
    发明作者:Vladimir Ivanovich Kushnarev；Yury Sergeevich Oboznyi；Oleg Anatolievich Ryakhovsky；Aleksandr Mikhailovich Guskov；Aleksei Igorevich Petrov
    申请人:Llc Neftekamsk Machinery Plant；
    IPC主号:
    专利说明:

    [0001] [001] The main line electric oil pump set refers to the field of oil pumping sets in the main oil lines. Foundations
    [0002] [002] A shock absorber base structure of a pump set is known (patent RU 103584, IPC F04D29 / 00, publ. 20.04.2011, patent owner - OOO "NKMZ"), comprising mounting device for adjustable self-correction (or in more correct terminology - mounting brackets). However, as it describes a basic structure of the pump set instead of the electric pump set as a whole, comprising a single-stage double volute centrifugal pump, an electric drive mode, the axes of which are coupled by a coupling , and a base structure (or assembly) having supports mounted under the feet of a pump and / or an engine, a number of interacting accessories for all the main components of the set were not considered.
    [0003] [003] A centrifugal electric pump set is known, comprising a pump and motor mounted on a common foundation base and coupled by a coupling (patent RU 95043, IPC F04D1 / 00, F16D3 / 50, publication 10.06.2010). It is argued that the technical effect is the reduction of wear on the supports, overheating of the engine, noise and vibration.
    [0004] [004] However, this set refers to the nuclear industry, and therefore does not take into account the characteristics of mainline electric oil pump assemblies. Additionally, this patent focuses on the specific problem of improving the design of a flexible coupling between the motor and pump axes. A flexible coupling for the centrifugal pump unit has been specifically described in patent RU 2246047 (IPC F04D29 / 62, published on 10.02.2005), however, the disadvantages of this coupling include relatively low operational reliability, aging and thermal aging of flexible rubber elements with change in the elasticity coefficient of rubber under wide variations in temperature, especially in the presence of oil vapors and possible contact with oil when using the coupling on the main line centrifugal oil pump.
    [0005] [005] As for the pump being the most important and challenging component of the main line electric oil pump set, the double volute centrifugal pump for pumping oil from the JSC Sumskoy factory "Nasosenergomash" is known (Ukrainian patent 22403, IPC F04D 1/00, published on April 24, 2007). The pump comprises a housing within which the rotor is mounted, on whose shaft supports, mechanical seals and a propellant, which together with the inlet volume and the housing's expansion volute constituting a flow area are fixed. The housing is additionally installed with a circulation system for lubrication and cooling of the internal cavity of the mechanical seals, and the propeller mounted on an axle is divided into two halves. The presence of two impeller halves allows the vibration characteristics of the pump to be reduced twice by mounting the impeller halves to the rotor shaft with the rotation of one half reacting to the other around the geometric axis of the rotor at half an angle between the two. blades. The rotation of the halves is provided by an appropriate arrangement of key grooves. A disadvantage of this pump is the presence of keys and key grooves, which weaken the rotor shaft and are tension concentrators, due to the fundamental presence of clearances in the key connections, the presence of key grooves in the shaft facilitating the excitation of vibrations of the pump rotor.
    [0006] [006] Almost the same double volute centrifugal pump for pumping oil from the same patent holder JSC Sumskoy "Nasosenergomash" (together with JSC "VNIIAEN" (Sumy, Ukraine)) (patent RU 106680, IPC F04D1 / 00, F04D29 / 00, publ. 20.07.2011). The disadvantage of this pump is the spaces in the sliding supports of the support that cause dynamic strikes in the spaces that contribute to the increased vibration and noise of the pump.
    [0007] [007] Regarding the analogous method for the assembly of the pump assembly mounted on the structure by means of its high efficiency assembly, casting, machining and polishing (or grinding), an international PCT application published WO2010030802 (IPC F04D 17/02, 18.03.2010) for a method of mounting a highly efficient horizontal three-stage centrifugal pump as part of an electric pump assembly. However, this method is not yet designed for the assembly of the main line electric oil pump assembly and, therefore, does not take into account many design features of such assembly.
    [0008] [008] In addition, a method of manufacturing a pump assembly mounted on a horizontal pedestal (similar to a base frame) is described in UK patent 1255169 (IPC F04C19 / 00, publ. 01.12.1971) using machining multiple pump surfaces for subsequent critical connections during a single start-up. However, the pump described is not a type of main line oil pump and therefore this manufacturing method is not designed for the assembly of the main line electric oil pump assembly and therefore does not take into account many of the design characteristics of such a set.
    [0009] [009] As an analogy to the method for assembling a highly efficient structure, a method of assembling a horizontally oriented turbocharger unit is known (patent RU 2263247, IPC F16M5 / 00, F16M9 / 00, F01D25 / 28, publ. 27.10. 2005), consisting of a group of turbochargers (functionally analogous to a pump) and a charger (functionally analogous to an engine) and their structures (assembly, transportation and technology) with support surfaces.
    [0010] [0010] The disadvantages of this method include the use of complex and time-consuming methods of assembly and installation of the unit in the structures and the use of spacer wedges (or plates with measured thickness) with a number of important usage limitations. Summary of the Invention
    [0011] [0011] The main general objective of the present invention is to create a mainline electric oil pump set with improved technical and economic characteristics, in particular, with reduced noise and vibrations, increased reliability, service life and performance through a set of design and technology improvements in all the core components of the set, integrated by a single inventive concept.
    [0012] [0012] The technical effect of the improved construction of the set is achieved by the improvements of the basic components integrated by a unique inventive concept, the set of electric main line pump comprises a horizontal single stage double volute pump of main line, a electric drive motor, a coupling, connecting its axes, and common or separate structures for mounting the pump and the motor, said pump comprising a housing with two half-volute inlets and a double-volute outlet and the housing cover, a rotor consisting of a shaft and a thruster being installed between a housing and a cover, said thruster being seated on the shaft by means of a two-sided collection fixing device having tapered sleeves and screws, the mechanical rotor seals being seated on the shaft by means of single-side collection wiring devices having tapered sleeves and screws, said devices collection fixture being a combination of two coaxial rings with tapered work surfaces with rings being slid by using fixing screws along the axis of the axis with respect to each other to secure the axis. The pump rotor is mounted on the outside of the pump housing console supports of cylindrical supports of two types: double row spherical cylindrical support assuming the axial load of the pump shaft, and the floating toroidal cylindrical support, both supports being mounted on the shaft in tapered adapter sleeves in the axial section, all housing connections being fixed in pairs including removable tapered pins with threaded ends. For the secure sealing of support assemblies, screw seals can be used. In addition, to reduce the concentration of support stress, the generation of the internal cylindrical surface of the inner ring of the fixing device in the areas close to the ends is curved in second order, on the end faces of all tapered sleeves of alloy steel of high resistance: collection fixing devices and fixing sleeves these ends can be smoothed in a micro-precise way.
    [0013] [0013] The pump housing has double side volute inlets of double volute of the pump consisting of an inlet, a volume and a confuse area in front of the flow inlet in the propellant, and characterized by the reference and intermediate cross sections of the volute part of inlet, a contact angle of the inlet volute part and the presence of the volute tongue separating the liquid flows through the volute part and the inlet. The improved inlets have reference and intermediate cross sections of the reduced volute part by 15 to 20% of the flow efficiency, the contact angle of the inlet volute part increased up to 200 to 210 ° and the modified shaped tongue gradually tapered from the periphery to the center.
    [0014] [0014] The pump and motor of the electric pump set are installed with clearance substantially equal to zero by their feet through the mounting brackets in the common or separate frames: the fixation of the pump and the motor to common or separate structures is carried out using highly accurate height-adjustable and self-correcting angle mounting brackets, the mounting surfaces of the pump feet are raised to the level of a common central axis of pump suction and discharge nozzles, a double compensation coupling having flexible discs also used, said highly accurate mounting bracket consisting of three gaskets, two lower gaskets being connected by a thread allowing the height of the mounted bracket to change, intermediate and upper gaskets having spherical interface surfaces with the same radius of curvature, all said gaskets having a common axial hole for the assembly of a screw and nut for the final fixation of the feet to the structure by screw and nut through the common hollow hole, two lower gaskets having blind radial holes to allow the use of leverage when adjusting the height of the support.
    [0015] [0015] The coupling connecting the motor and the pump shaft is a double compensating disk coupling and consists of a combination of two identical couplings connected by an intermediate hollow shaft, each coupling having a flexible hardened steel disk (or a set (package) of discs) mounted between its two half couplings, to unload the discs in the couplings installed, in that place, cylindrical joints in the form of spherical double row cylinder supports, each of the two couplings having the same even number of accessories. fixing of the set of discs, sleeves in the opposite direction of the accessories are arranged on the flanges of coupling means near minus one, uniformly and at the same radial distance from the common central geometric axis of the rotation of the coupling and shafts, where the fastening accessories directed from opposite form of the flexible disks of both couplings are coaxial.
    [0016] [0016] A technical effect of the assembly method of the pump assembly is achieved by the process of virtually zero game technology and high assembly precision using the basic components consisting of a sequence of the following techniques: first, assembly of the pump, and then assembly of the entire pump set. Before mounting the pump, on the molten housing cover and molten pump housing footing surfaces of the pump housing and partition planes - a common horizontal plane of the housing and coincident coverage and vertical planes around the shaft holes of the rotor, the axial space of the rotor in the housing the space of the propeller seal holes and support holes in the support assembly housings between the pump housing and the pump cover and through the empty support assembly housings on a machine in a single setup operation, a drill bar with regulated hanging drill tools is predetermined, so the pump housing and cover are coupled by pins and two removable tapered pins with ends screwed into the horizontal plane of your partition, and empty support mounting housings are coupled with removable tapered screws and pairs of tapered pins with end s screwed into the vertical partition planes with the pump housing and housing cover. After drilling the holes in a single configuration, all bases and covers are disconnected by removing all removable tapered pins. Regardless of the drilling operation in a single configuration, the pump rotor is mounted on the shaft, the propellant and two sleeves shaped on the shaft involved in the formation of a pump flow area, using the double-side collection devices with tapered sleeves. and screws and using the tool in the form of a tube of precise dimensional length for the precise positioning of the propellant on the shaft, then the shaped sleeves on both sides of the collection fixture are installed and fixed. Then the rotor is assembled with axial space spacer rings being preliminarily mounted on its axis in the pump housing without cover and the spaces between the impeller and the axially locking rings with respect to the pump housing are aligned, for example, by temporary spacers. Regardless of the rotor assembly in the pump housing, two support sets with a double row spherical cylindrical support assuming the axial load, and a toroidal cylinder support, being a floating one, and therefore, not assuming the axial load, are mounted separately . Then the adjustment assembly is done, followed by the disassembly of the support assembly with a double row spherical cylindrical support on the rotor shaft and the pump housing to provide substantially zero clearance between the coincident planes of the support assembly base and the pump housing at the expense of a corresponding reduction in the thickness of the trim ring. Before the final assembly of the pump cover in the pump housing with pins and temporary tapered pin spacers are removed from the axial axial spaces with respect to the housing. After mounting the pump cover on the pump housing, mechanical seals between the rotor shaft and the mounted pump housing are fitted, mechanical seals are attached to the housing, for example, with pins, and on the shaft with a clamping device. collection of single end and clearance equal to zero with the tapered sleeve and screws. At the end of the pump assembly, the support assemblies are finally configured in the pump housing assembled by using tapered clamping sleeves between the supports and the shaft, and the radial space between the propellant and the pump housing, including space seals , is configured by reusing removable pins between the bases of support sets and the pump housing.
    [0017] [0017] The connection of the pump cover and the pump housing is preferably fastened and compacted with a gap equal to zero or hermetically sealed with the liquid gasket (anaerobic seal), with the expectation of the end of the cured seal. The seal cures in the absence of air between metal surfaces with zero clearance due to compressed forces from tight pins. The source liquid monomer is transformed into a polymeric seal caused by the compressive force, but without air for 1 to 2 days and then securely maintains the joint seal under high differential pressure operating conditions.
    [0018] [0018] Then the electric pump assembly is assembled, comprising the assembly of the pump and the electric motor to common or separate structures on a foundation, connection (usually welding) of tubes to flanges of pump nozzles, adjustment of pump alignment and electric motor shafts, and the final coupling of the pump and electric motor shafts through a coupling. The assembly of the pump and the electric motor to common or separate structures with fasteners to the structure is preferably carried out using adjustable high-precision mounting brackets and typically includes the following sequence of techniques: assembly of a common structure or individual structures to a foundation, horizontal leveling of the support surfaces on two levels and finally the assembly of the structures to the foundation; fitting the pump and / or electric motor assembly to the individual structure or structures on the mounting brackets; general production through holes in the supports, feet and corresponding mounting surfaces of the structure and predetermination of the mounting bolts in hollow holes produced, welded connection of pump nozzles with pipes; final adjustment and installation of all mounting brackets under the pump and the electric motor, simultaneous use of laser for precise alignment of the pump axes and electric motor final tightening of the mounting screws of the brackets; connection of the pump and electric motor axles displayed coaxially aligned and spaced from each other by the installation of a double compensation disk coupling as an intermediate shaft. Description of Drawings
    [0019] [0019] Figure 1 is an overview of an electric pump set;
    [0020] [0020] Figure 2 is a view of a pump with connected pipes;
    [0021] [0021] Figure 3 is a perspective view of an updated mainline oil pump;
    [0022] [0022] Figure 4 is a general side view of a pump;
    [0023] [0023] Figure 5 is a double-sided fixing device with no spaces for mounting the propeller to an axis;
    [0024] [0024] Figure 6 is a single-sided, gap-free fixing device for one of the two mechanical seals on the shaft;
    [0025] [0025] Figure 7 is a pump rotor support (assembly) with a toroidal cylindrical support;
    [0026] [0026] Figure 8 is a pump rotor support (assembly) with a spherical double row cylindrical support;
    [0027] [0027] Figure 9 is a mounting bracket under the foot of the pump and electrically driven motor in a staggered side section view;
    [0028] [0028] Figure 10 is a general longitudinal cross section of the double compensation disc coupling between the pump axes and the electric drive motor;
    [0029] [0029] Figure 11 is a schematic of a modified semi-volute pump inlet. Description of the modality
    [0030] [0030] In the Figures, in the entire position numbering, the following significant components and parts on a large scale are marked. The most significant components and parts of the electric pump assembly are: a horizontal single-stage double volute pump 1, an electrically driven motor 2, a frame 3, mounting brackets 4 under the feet 5 of a pump and a motor and a coupling 6. The most significant components or parts of a pump: a cast housing 7 with two semi-volute inlets and a double volute outlet and a cast cover 8 of the pump housing (with a common horizontal plane of partition in the central plane symmetry of the holes for the pump impeller), a pump impeller consisting of a balanced and machined shaft 9 and propeller 10, a double-side collection fixture 11 of the impeller on the shaft, two sleeves shaped 12 on the shaft to form the flow part of the pump, the mechanical seals 13, the single-side collection fixing devices 14 on the shaft, two different cylindrical supports: the double row spherical cylindrical support 15 and the cylindrical support tor oidal 16, tapered clamping sleeves 17, 18 for brackets 19, 20, tube-type support housings (console brackets), support lubrication and seal system, fastener sets (screws, bolts, nuts, pins, tapered pins removable with screwed ends).
    [0031] [0031] To ensure a firm zero clearance connection of the propeller and an axle, a fastener consisting of three main parts: a central ring within which the identical side rings are pulled by the force of the screw tightening, where the tapered surfaces of the rings are pressed against the tapered surfaces of the ring, it is used. The central ring and the side rings come into contact with tapered surfaces. The connection is self-centered with respect to the geometric axis of rotation and is being a pressure connection easily assembled. The connection transmits considerable torque and axial forces.
    [0032] [0032] To guarantee the connection of the housings, a tapering ratio of removable tapered pins is small, normally 1:50. To remove the pin, its threaded end is used.
    [0033] [0033] The tapered fixing sleeves of the supports are equipped with the axial section to increase the flexibility of the sleeve body.
    [0034] [0034] The assembly structure is preferably manufactured from channels, under the empirical recommendations of engineering the channel size is approximately 0.1 of the maximum general size of the structure.
    [0035] - mecânico: desequilíbrio do rotor; comprimento de eixo do rotor, seu perfil com sulcos de chave e conexões chaveadas com espaços; suportes; eixo de bomba e falta de alinhamento de motor de acionamento; grau de fixação não rígida do conjunto à estrutura; - hidrodinâmico: operação de vibração de lâmina e off-design (não classificada) da bomba. [0035] Factors that affect the characteristics of a conventional set, basically parameters of its vibration and noise are as follows: - mechanical: rotor imbalance; shaft length of the rotor, its profile with key grooves and keyed connections with spaces; supports; pump shaft and drive motor misalignment; degree of non-rigid fixation of the set to the structure; - hydrodynamic: blade vibration operation and pump off-design (not classified).
    [0036] [0036] The main technical design solutions that improve the performance of the mentioned characteristics of the pump set, reducing in the first place the vibration and noise of the pump set are:
    [0037] [0037] the use of zero clearance clearance without propeller joints on a smooth shaft;
    [0038] [0038] the use of customized cylindrical supports seated in a non-united way and with zero clearance on a smooth axis;
    [0039] [0039] the use of mechanical seals seated in a non-united manner with zero clearance on a smooth shaft;
    [0040] [0040] the use of spherical mounting brackets of adjustable height and self-correction under the feet of the pump and the motor;
    [0041] [0041] and the main technology solution: in the process of assembling the pump: drilling the seating surfaces of the pump housing for the rotor in a single configuration operation.
    [0042] [0042] The main advantage of using collection clamping devices with tapered sleeves and screws is a complete replacement of joined connections, and thus removes the source of dangerous tension concentrators from the rotor shaft that is guaranteed to have an impact in reducing vibration activity and increasing the resource of the pump rotor and the pump assembly as a whole. The collection fixture has no gap, does not damage the surface of the shaft and hub, is easily installed and removed from the fixing connection.
    [0043] [0043] The main advantage of using customized cylindrical supports, allowing the fluctuation of the rotor shaft without bending (toroidal cylindrical support) and easily perceiving the changes in shaft length caused by thermal displacements (double row spherical cylindrical support) is the possibility of significant shortening (15 to 20%) of the shaft length with supports with increased stiffness and a corresponding reduction in its vibration activity. In addition, the tubular support housings instead of detachable semitubular support housings also improve the rigidity characteristics of the pump. Detailed Pump Assembly
    [0044] [0044] Before mounting the pump, drill holes with a drill bar on a drilling machine in the housings in a single configuration operation (when drilling said holes, the empty support housings must be attached to the housing of the pump by screws and fixed by pairs of removable tapered pins).
    [0045] [0045] Next, the connection of the rotor and propeller shaft by double side collection fixing connection with tapered sleeves and screws. The fixation of the propeller position in relation to the shaft by means of a tool in the form of a tube with a precise measurement length with disk and screw holes at the end. When installing the propellant, the tube is placed on the axle all the way until the disc stops at the end of the axle and through the hole in the disc, it is fixed to the end of the axle by the screw. Tightening the collection connection bolts to a three bypass tightening torque 0.3%, 0.7% and T.
    [0046] [0046] The configuration of false screws to connect the propellant to a sleeve formatted in the opposite main screws on the side of the collection connection.
    [0047] [0047] The configuration of sleeves formatted on both sides of the propellant, securing them with doors and lock nuts.
    [0048] [0048] Lower the shaft with pre-installed rings (centering rings) in the pump housing and install the rings in the grooves of the housing.
    [0049] [0049] By displacing the axis along the geometric axis, the space between the propellant and the rings is achieved, and temporary spacers (calibrators) are inserted in these spaces for axial fixation of the shaft in relation to the pump housing.
    [0050] [0050] Separately, two sets of support are mounted on the assembly table. When assembling the support set with a double row spherical cylindrical support, the support is inserted into the support housing and fixed by the false cover. Similarly, mount another support set with a toroidal cylindrical support.
    [0051] [0051] Machined seals, bronze sealing sleeves (can be sealed with a screw) and compensation rings (not shown in the Figures) are installed on both sides of the rotor shaft.
    [0052] [0052] Install the support set on the shaft, insert a tapered sleeve on the support (from the support kit) and secure with a nut. Install the screws to connect the support housing to the pump housing. Screw said screws by hand and use the mounting gaskets to ensure that the matching planes of the support housing and the pump are parallel. Measure the space between the coincident plane of the support housings and the pump housing with a calibrator. Having disassembled the support assembly, remove the ring and reduce its thickness by the amount of space that will allow in the final assembly the provision of a corrected space between the coincident planes of the support housings and the pump housing close to zero.
    [0053] [0053] Remove the temporary spacers from the axial (lateral) spaces.
    [0054] [0054] Install the pump cover to the pump housing. To do this, having lubricated the contact surfaces with a liquid gasket (anaerobic seal monomer), slowly lower the pump cover in the pump housing, install the pins and secure them to the housing, rotate the nuts for a few turns. Ensure that when the cover is lowered, the projections of the rings respond to the grooves of the pump cover. Leave the building long enough to polymerize the seal.
    [0055] [0055] Assemble the mechanical seals, having installed them so that one of the openings for washing the mechanical seal has been pulled in the direction of the upper opening in the pump cover. Attach the mechanical seal to the pump housing by pins and on the axle in the axial direction by a single-sided collection fixing device. Demonstrate the flexible fasteners of the mechanical seals.
    [0056] [0056] Install the support set on the shaft, having pre-configured a ring, a sleeve and a compensation ring (not shown). Install a tapered clamping sleeve between the support and the shaft, tighten the nut by standard torque and lock it. Align the screws manually and, using the mounting screw, align the pin holes in the support housing with matching holes in the pump housing. Install the tapered pins, tighten and lock the screws.
    [0057] [0057] Remove the false cover and install the cover in its place. By adjusting the gasket thickness, ensure the absence of axial support space in relation to your body.
    [0058] [0058] When installing the support with a toroidal cylindrical support, the fitting of the support housing and pump flanges will be provided by the axial mobility of the cylindrical support rings. However, in order to optimize the conditions of its operation, it is necessary to combine the end face planes of the inner and outer rings, which is guaranteed by adjusting the thickness of a compensation ring (not shown). To do this, install and secure the support assembly in the pump housing by tightening the screws manually, configure a tapered fixing sleeve on the support and remove the nut. Measure the relative displacement of the outer and inner support rings and adjust the thickness of the compensation ring against displacement. Then, finally install and secure the support set.
    [0059] [0059] Check the freedom of rotation of the mounted pump.
    [0060] [0060] The pump assembly is finished. If necessary, mechanical supports and seals on the rotor shaft can be replaced without disconnecting the pump cover and housing.
    [0061] [0061] Additionally, there is a description of the pump assembly assembly process following the following techniques: assembly of a common structure or individual structures to a foundation, horizontal leveling of its support surfaces on two levels, and finally assembly of the structures to the foundation, fitting by fitting the pump and / or electric motor to the structure or individual structures on the mounting brackets; production of general hollow holes in the supports, feet and corresponding mounting surfaces of the structure and pre-configuration of the mounting screws in hollow holes produced, welded or flanged connection of the pump nozzles with the pipes; final adjustment and installation of all mounting brackets under the pump and the electric motor, simultaneous use of laser for precise alignment of the pump and electric motor shafts; final tightening of the mounting screws of the brackets; connection of the pump and electric motor shafts; final tightening of the mounting screws of the brackets; connection of the pump and electric motor shafts displayed coaxially aligned and spaced from each other by the installation of a double compensation disk coupling the intermediate shaft.
    [0062] [0062] The assembly of the pump set is finished. If necessary, the sleeve between the axles can be removed without moving the pump or the electric motor.
    [0063] [0063] An example of determining the benefits of a pump assembly assembly method.
    [0064] [0064] Preliminary tests of the pump set prototypes and expert evaluation showed the following relative values of impact of the proposed technical solutions, basically to reduce the vibration of the pump set, illustrated in the table on a separate sheet.
    [0065] [0065] Thus, as a result of all the proposed inventive improvements of the pump set (its vibration and noise activity are reduced, and the resource is increased); its performance will be substantially improved, and in this way, the main objective of the present invention is achieved.
    Symbols: n - rotor speed, Hz (typically 50 Hz = 3000 rev / min) k - number of propulsion blades (in the proposed pump k = 7) factor 2 - availability of keys in conventional versions of the main line oil pump factor 0.5 - support availability in conventional versions of the main line oil pump.
    权利要求:
    Claims (7)
    [0001]
    Main line electric pump set, characterized by the fact that it comprises a single stage double volute pump (1), horizontal, main line, an electric drive motor (2), a coupling (6), connecting its axes, and common or separate structures (3) for mounting pump (1) and motor (2), said pump (1) comprising a housing (7) with two semi-volute inlets and a double volute outlet, the housing cover (8 ), a rotor consisting of a shaft (9) and a thruster (10) being installed between the housing (7) and the cover (8), said thruster (10) being seated on the shaft (9) by means of a device double-sided collection fixing bracket (11) having tapered sleeves (12) and screws, rotor mechanical seals (13) being seated on the shaft (9) by means of single-sided collection fixing devices (14) having tapered sleeves (17, 18) and screws, said collection fixing devices being a combination of two coaxia rings is with tapered work surfaces with rings being slid by using fixing screws along the axis axis (9) with respect to each other to secure the axis (9), the pump rotor being mounted outside with respect to the pump housing console supports of the cylinder supports of two types: double row spherical cylindrical support (15) assuming the axial load of the pump shaft (9), and the support floating toroidal cylindrical (16), both supports being mounted on the shaft (9) in tapered adapter sleeves in the axial section, all housing connections (7) being fixed in pairs including removable tapered pins with screwed ends.
    [0002]
    Pump assembly according to claim 1, characterized by the fact that the pump assembly comprises double side double volute half-volute inlets of the pump housing (7) consisting of an inlet, a volute and a confusing area in the front of the flow inlet in the propellant (10), and characterized by cross sections of reference and intermediate of the inlet volute part, an angle of contact of the inlet volute part and the presence of the tongue of the volute separating the liquid flows passing through the volute part and the inlet, while the improved inlets have reference and intermediate cross sections of volute part reduced by 15 to 20% flow efficiency, contact angle of inlet volute part increased to 200 ... 210 ° and the tongue of the modified shape gradually tapering from the periphery to the center.
    [0003]
    Pump assembly according to claim 1, characterized by the fact that the pump (1) and the electric motor (2) are installed with clearance substantially equal to zero by their feet (5) through mounting brackets (4) on common or separate structures (3), the pump (1) and motor (2) are fixed to common or separate structures (3) using highly accurate mounting brackets (4), adjustable in height and angle of self-correction, the mounting surfaces of the pump feet (5) are raised to the level of a common central geometric axis of suction and discharge nozzles of the pump, a double compensation coupling having flexible disks is also being used, said support of highly precise assembly (4) consisting of three gaskets, two lower gaskets are being connected by a thread that allows the height change of the mounted support (4), intermediate and upper gaskets having spherical interface surfaces with the same radius of curvature, all said gaskets having a common axial hole for the mounting screw and nut for the final fixation of feet (5) to the structure (3) by the screw and nut through the common hollow hole, two lower gaskets having blind radial holes to allow the leverage when adjusting the height of the support (4).
    [0004]
    Pump assembly according to claim 1, characterized by the fact that the coupling (6) connected to the pump to the electric motor shafts is a double compensating disk coupling and consists of a combination of two identical couplings connected by a shaft hollow intermediate, each coupling having a flexible hardened steel disk or a set of disks mounted between its two coupling halves, to unload the disks in the couplings install cylindrical joints in the form of spherical double row cylindrical supports, each of the two couplings having the same number of accessories for fixing the disc set, sleeves directed in the opposite way to the accessories are arranged on the flanges of the nearby coupling means, uniformly and at the same radial distance from the common central geometric axis of rotation of the couplings and axes, where the fixing accessories directed in the opposite direction of the flexible disks of both couplings the ones are coaxial.
    [0005]
    Method of assembly of the pump set, as defined in claim 1, characterized by the fact that it comprises, first, the assembly of a pump (1), in particular: before assembling the pump (1), in the molten pump housing (7) and cover seating surfaces (8) of the molten housing feet (5) of the pump housing (7) and parting planes - a common horizontal plane of the housing (7) and coincident coverage (8) and vertical planes around the rotor shaft holes, are basically polished to install the housings of the support assemblies; for drilling holes for adjustment rings of the axial space of the rotor in the housing (7), the propeller space sealing holes (10) and support holes in the housing (7) of the support assembly between the pump housing and the cover (8) pump and through the empty support set housings on a drilling machine in a single configuration operation, a drill bar with regulated hanging drilling tools is predetermined, then the pump housing (7) and the cover they are coupled by pins and two removable tapered pins with ends screwed in the horizontal plane of their partition, and empty support mounting housings are coupled by screws and pairs of removable tapered pins with ends screwed into the vertical partition planes with the housing (7) pump and the cover (8) of the housing; after drilling the holes in a single configuration, all bases and covers are disconnected by removing all removable tapered pins; independently of the drilling operation in a single configuration the pump rotor is mounted on the shaft (9), the propellant (10) and the two sleeves shaped on the shaft (9) involved in the formation of a pump flow area, using the devices double side collection fixture (11) with tapered sleeves (12) and screws and using the tool in the form of a tube of precise dimensional length for the precise positioning of the propellant (10) on the shaft (9), then the shaped sleeves on both sides of the collection fixture are installed and fixed; then the rotor is mounted with the axial space spacer rings being preliminarily mounted on its axis (9) in the pump housing (7) without the cover (8), and the spaces between the propellant (10) and the rings with axial locking of the shaft in relation to the pump housing (7) they are aligned, for example, by temporary spacers; independently of the assembly of the rotor in the pump housing, two support sets with a spherical double row cylindrical support (15) and a toroidal cylindrical support (16), being a floating support, are mounted separately; then, the adjustment assembly is carried out, followed by the disassembly of the support assembly with a double row spherical cylindrical support on the rotor shaft (9) and the pump housing (7) to provide a substantially zero clearance between the planes coinciding with the base of the support set and the pump housing (7) at the expense of a corresponding reduction in the thickness of the compensation ring; before the final assembly of the pump, the cover (8) of the pump housing (7) with pins and temporary tapered pin spacers are removed from the axial axial spaces with respect to the housing (7); after mounting the pump cover (8) to the pump housing (7), mechanical seals (13) between the rotor shaft (9) and the mounted pump housing (7) are mounted, the mechanical seals (13) are fixed to the housing (7), for example, with pins, and to the shaft (9) with a fixing device (14) for single end collection, with zero clearance, with the tapered sleeve (17, 18) and screws ; at the end of the pump assembly, support assemblies are finally configured in the pump housing (7) assembled by using tapered clamping sleeves between the supports and the shaft (9), and the radial space between the propellant (10) and the pump housing (7), including space seals, is configured by reusing removable tapered pins between the bases of support assemblies and the pump housing (7); then, the assembly of the electric pump assembly follows, comprising the assembly of the pump (1) and the electric motor (2) in structures (3) common or separated in a foundation, the connection of the tubes to the flanges of the pump nozzles, the adjustment of the alignment of the pump (1) and electric motor shafts (1) and the final coupling of the pump (1) and electric motor shafts (1) through a coupling (6).
    [0006]
    Method, according to claim 5, characterized by the fact that when finally the connection of a pump cover (8) and a housing (7), a liquid monomer gasket, anaerobic seal, is used, with the expectation of the end complete polymerization of the seal under pressure and in the absence of air.
    [0007]
    Method according to claim 5, characterized in that the assembly of the pump (1) and the electric motor (2) to structures (3) common or separated with fasteners is preferably carried out using mounting brackets (4) highly accurate adjustable and includes the following sequence of techniques: the assembly of a common structure (3) or individual structures (3) to a foundation, horizontal leveling of the support surfaces on two levels and finally the assembly of the structures (3) to the foundation; the fitting of the pump assembly (1) and / or electric motor (2) to the common structure (3) or individual structures (3) on the mounting brackets (4); the production of general hollowed holes in the supports, feet (5) and the corresponding seating surfaces of the structure (3) and preconfiguration of mounting screws in hollow holes produced, welded connection of pump nozzles with pipes; the final adjustment and installation of all mounting brackets (4) under the pump (1) and the electric motor (2), using simultaneously laser for the precise alignment of the pump (1) and the electric motor shafts (9), the final tightening of the bracket mounting screws (4); the connection of the pump (1) and electric motor shafts (9) displayed coaxially aligned and spaced from each other by the installation of a double compensating disk coupling with the intermediate shaft (9).
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    同族专利:
    公开号 | 公开日
    MX2014006867A|2014-07-14|
    JP5966017B2|2016-08-10|
    EP2789858A1|2014-10-15|
    US20140328706A1|2014-11-06|
    JP2015500426A|2015-01-05|
    EP2789858A4|2015-09-02|
    US9644638B2|2017-05-09|
    ES2691739T3|2018-11-28|
    PL2789858T3|2019-01-31|
    CA2854767C|2017-11-28|
    RU2484305C1|2013-06-10|
    EP2789858B1|2018-07-18|
    CA2854767A1|2013-06-13|
    BR112014013965A2|2018-05-22|
    DK2789858T3|2018-10-29|
    WO2013085433A1|2013-06-13|
    MX347244B|2017-04-19|
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    法律状态:
    2018-12-04| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
    2020-01-28| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2021-02-02| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-04-06| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 05/12/2012, OBSERVADAS AS CONDICOES LEGAIS. |
    2021-09-28| B21F| Lapse acc. art. 78, item iv - on non-payment of the annual fees in time|Free format text: REFERENTE A 9A ANUIDADE. |
    2022-02-08| B24D| Patent annual fee: restoration after fee payment|
    优先权:
    申请号 | 申请日 | 专利标题
    RU2011150131/06A|RU2484305C1|2011-12-09|2011-12-09|Main oil electric pump unit, and method for improvement of unit characteristics|
    RU2011150131|2011-12-09|
    PCT/RU2012/001025|WO2013085433A1|2011-12-09|2012-12-05|Mainline electric oil pump assembly and method for assembling same|
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